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General Information |
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- The Aussie Locker is a fully automatic and precision manufactured automatic differential locking device that does not require any manual operation to activate. It does not require any switches, external compressors, electrical cables, air lines, or pneumatic controls.
- The Aussie Locker relies on a simple and highly innovative mechanical design which makes use of two distinct sets of forces, "ground driven" forces acting on a wheel when cornering (forces the outside of the wheel to turn faster) and the engine driven forces through the drivetrain. The combination of these two sets of opposing forces and the unique Aussie Locker design allow the automatic locking an unlocking of the driving gears when a vehicle turns or requires differential action.
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How the Aussie Locker is different from a standard differential |
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A standard differential is designed to perform two main (traction related) operations.
- Transmit engine power via the drive line to the wheels
- Allow "differential action", i.e. allow the wheels to travel at different speeds to allow cornering without drive train damage or tire damage
The traditional differential design allows for an infinitely variable rate of differentiation ranging from 50:50 where both wheels turn at the same speed (straight line driving) and a ratio of 100:0 where one wheel spins freely and the other is not driven at all (not what you want to face when off roading).
The traditional differential also allows for all power to be transmitted to the "path of least resistance" which is fine of highways because both wheels have some degree of traction but off road you often require substantial power and in this case even a small difference in traction can result in wheel spin and the subsequent loss of traction.
A limited slip (LSD) differential is simply a standard differential (also called open) with either a fixed bias or dynamic biasing mechanism which serves to only "partially" lock up" the two axles by way of clutch plates or special gear design. However, most require that both wheels still have some traction on the ground to operate and even when new will cause a wheel in the air to spin uncontrollably so as to be completely ineffective where off road traction is required.
The "Aussie Locker" overcomes the traction deficiency of the standard differential so as to ensure that 50:50 power split is achieved when driving irrespective of ground (or in the air) conditions, yet still allowing differential action when required.
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Simple explanation of the "Aussie Lockers" operation |
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100% Positive Locking |
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Simple Design |
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Dynamic Locking Principle |
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Unlike some other types of lockers, the "Aussie Locker" has a locking and unlocking principal that is dynamic. Dynamic in that the more power that is applied, the harder it locks so it doesn't need large bias forces operating on it to keep it locked. The bias spring forces are minuscule and can easily be compressed with two fingers. This results in a locker that is able to lock and unlock easily even when driving on extremely slippery surfaces like mud and wet grass. The locking mechanism is so sensitive that a wheel can be disengaged with one finger when a wheel is jacked up, off the ground.
The "Aussie Locker" engineering philosophy is based on two sets of opposing forces but simplified over other automatic locker designs. Basically there are two forces acting on the two gear sets.
- One acting to unlock the cam and axle gears by the gear tooth design and effects of the ground driven forces acting on a wheel when cornering
- The other is acting to lock the cam and axle gears due to the camming action of the cross shaft and axle gear due to the 4 dimensional spiral cut cam grove with bearing surfaces under the effects of engine power
Depending on the situation, the locker can either uncouple the driving gears i.e. if the differential force is acting on a wheel to turn it faster than the wheel is being driven by the differential and engine, then that side can freely disengage and unlock providing differential action.
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Most affordable |
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Very low backlash |
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Load transfer and strength |
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Reductions in tire wear over other lockers |
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Constant 4WDs |
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High strength ultra resistant alloy |
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